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Providing information for condition based maintenance of motor rotor and stator windings through the online monitoring and offline testing of partial discharge, vibration, current signature analysis, magnetic flux and core integrity.

Rotor Core Shorted Turn Detection for Synchronous Motors

Stator Core Lamination Integrity Testing

Current Signature Analysis, Used On Squirrel Cage Induction Motor Rotors

Stator Partial Discharge Monitoring

Partial discharge monitoring provides information on the small electrical sparks that occur within the insulation as a result of aging or deterioration. Iris Power solutions help plan maintenance requirements prior to insulation failure and shorts.

Stator End-Winding Vibration Monitoring

Stator End-Winding vibration caused by loosening of the windings and thermal cycling can lead to fracturing of the copper conductors in the windings or faults due to insulation wearing. Iris Power solutions provide information on the location and severity of end-winding vibration in order for corrective actions.

Stator Wedge Tightness Testing

Loose stator wedges can lead to coil vibration and erosion of stator insulation. Iris Power stator wedge tightness testing provides a consistent and quantitative means of identifying the location and severity of loose stator wedges in order to plan rewedging or other necessary repairs.

Rotor Core Shorted Turn Detection for Synchronous Motors

Rotor magnetic flux variations are the result of the degradation of the rotor winding insulation by mechanisms like load cycling, thermal aging and contamination. Iris Power provides solutions for measuring the magnetic flux to determine if rotor winding shorts have occurred in order to plan maintenance requirements.

Stator Core Lamination Integrity Testing

Stator core lamination integrity can be degraded through thermal and mechanical stresses. The Iris Power EL CID test detects shorted laminations and is the accepted world-wide solution for determining maintenance needs.

Current Signature Analysis, Used On Squirrel Cage Induction Motor Rotors

Shaft voltage occurs in electric motors and generators due to rotor winding ground fault, spikes caused by the rotor excitation system, magnetized generator parts and magnetic fields. Iris Power solutions provide information to plan maintenance in time to avoid asset damage.

Customer Value

15k

Global Sensor Installs on Rotating Machines

#1

On-line Monitoring Provider for Motor and Generator windings

400k

Test Results in Iris Power's PD Database

Avoid a Short & Long Term Catastrophic Failure

SYMPTOM CHECKER

Stator Partial Discharge (PD) End -Winding Vibration

Iris Power solutions provide information on the location and severity of insulation integrity in order to plan maintenance requirements prior to insulation failure and shorts through partial discharge monitoring of small electrical sparks that occur within the insulation as a result of aging or deterioration.

Automated measurements
Integrated key trending parameters
Remote alarms indicating the need for more detailed review of data

Iris Power Epoxy Mica Capacitors (EMC)

Motors and Generators Partial Discharge Monitoring

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Iris Power GuardII+

Motors and Generators Partial Discharge Monitoring

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Iris Power PDTracII 4208

Motors and Generators Partial Discharge Monitoring

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Iris Power MarineTracII

Motors and Generators Partial Discharge Monitoring

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Iris Power TGA-B

Motors and Generators Partial Discharge Monitoring

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Iris Power Corona Probe (PPM-97)

Motors and Generators Partial Discharge Monitoring

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PDTech DeltaMaxx

Motors and Generators Partial Discharge Monitoring

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Iris Power solutions provide information on the location and severity of end-winding vibration in order for corrective actions to be made prior to winding fractures or insulation failures and shorts.

Directly measure the level and trend in vibration from stator endwindings
Fiber optic accelerometers impervious to high magnetic and electric fields
Up to 2 years of storage for archiving daily vibration data

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Private: Iris Power EVTracII

Vibration Monitoring

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Iris Power EVAII Optic Accelerometer-Endwinding Vibration Monitoring

Vibration Monitoring

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Iris Power GuardII+

Motors and Generators Partial Discharge Monitoring

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Solutions

Iris Power provides a variety of solutions to align with existing systems, processes and automation requirements.

Sensors

Iris Power EMC

Iris Power EVAII Sensor Kit – Air Cooled

Iris Power TFProbe

Periodic Measurement

Iris Power EL CID

Iris Power TGA-B

Iris Power RFAII-R

Iris Power RFAII-S

Iris Power PDAlert

Iris Power SWA

Iris Power PPM-97

Iris Power DCR 60-2

PDTech DRA-3

PDTech DeltaMaxx

Iris Power MDSP3

Continuous Monitoring Sensor Technology

Iris Power GuardII

Iris Power PDTracII

Iris Power MarineTracII

Iris Power FluxTracII

Iris Power EVTracII

Latest News

12.05.23

QUALITROL manufactures monitoring and protection devices for high value electrical assets and OEM manufacturing companies. Established in 1945, QUALITROL produces thousands of different types of products on demand, customized to meet unique requirements.

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Motor Condition Based Monitoring

Switchgear & Breakers

Hydro Generators

Stator Partial Discharge Monitoring

Stator End-Winding Vibration Monitoring

Stator Wedge Tightness Testing

Rotor Core Shorted Turn Detection for Synchronous Motors

Stator Core Lamination Integrity Testing

Current Signature Analysis, Used On Squirrel Cage Induction Motor Rotors

Customer Value

15k

Global Sensor Installs on Rotating Machines

#1

On-line Monitoring Provider for Motor and Generator windings

400k

Test Results in Iris Power's PD Database

Avoid a Short & Long Term Catastrophic Failure

SYMPTOM CHECKER

Iris Power solutions provide information on the location and severity of end-winding vibration in order for corrective actions to be made prior to winding fractures or insulation failures and shorts.

Solutions

Iris Power provides a variety of solutions to align with existing systems, processes and automation requirements.

Sensors

Periodic Measurement

Continuous Monitoring Sensor Technology

Latest News

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Services

Grid Applications

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Company

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QUALITROL manufactures monitoring and protection devices for high value electrical assets and OEM manufacturing companies. Established in 1945, QUALITROL produces thousands of different types of products on demand, customized to meet unique requirements.